Air Compressor Pressure Switch
The Importance of an Air Compressor Pressure Switch

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Ingersoll Rand Air Compressor

Thursday, September 29th, 2011

Ingersoll-Rand is about multimillion industrial company ( New York Stock Exchange data on 28 September 2011 IR$ 32.7131.500.00). It is Global diversified industrial founded back in 1871. Ingersoll Rand is one of 13th S&P 500 index companies incorporated outside of United States. Headquarters are in Dublin, Ireland.

Company product range is rather large such as air compressors and systems, pumps, material handling systems, tools and other products. Ingersoll Rand products are energy efficient and service is on high level. Besides, of above products the Company is one of the global leaders in creation of golf and utility vehicles.

 

We can talk much about Ingersoll Rand products. To show how great products are I give an example about expanded contact-cooled rotary screw air compressor line with the R-Series 55-75 kW / 75-100 hp range.

 

“With the 55-75 kW range of R-Series compressors  we are able to introduce new features and options that deliver reliability, efficiency and productivity for our customers, while providing the same industry-leading benefits offered by the larger 90-160 kW R-Series compressor range,” said Robert Horneman, global portfolio manager for Ingersoll Rand.

The new range of compressors is equipped with the Xe-Series controller, which features a high resolution LCD color display that provides immediate and intuitive access to all vital compressor data and settings. Further, the controller allows access and remote control of the compressor from any PC, tablet or smartphone via the internet and can send automatic email notifications of trips and warnings.

The integrated Total Air System (TAS) dryer and filtration option provides clean, dry air in a single package, minimizing installation costs and footprint while allowing single-point maintenance and monitoring for the complete system. The Total Air System option comes with refrigerated dryer technology and a high efficiency coalescing filter to deliver ISO Class 1-4-2 quality air. The TAS option utilizes a patented 3-in-1 heat exchanger, which improves energy efficiency and lowers operating cost when compared to traditional stand-alone dryers.
In addition to the new Xe-Series controller and TAS option, the 55-75 kW R-Series range boasts the same advanced features introduced with the larger 90-160 kW / 125-200 hp range: PACTM protection, V-ShieldTM technology, and sequential cooling. Progressive Adaptive ControlTM (PAC) protection is an integrated, intelligent system that monitors filtration, ambient temperature and other parameters and adapts the operation of the compressor in order to reduce energy consumption, lower noise and increase uptime. V-Shield technology is a superior configuration using stainless steel pipes, durable metal-flex hoses and a vibration isolation system to eliminate possible leak paths. Sequential cooling utilizes a centrifugal blower, which consumes less energy and operates much quieter than traditional cooling fans.

R-Series compressors are designed for reduced maintenance and easy serviceability. By utilizing swing out separator covers, longer life consumables, easy-access hinged doors, single side maintenance access and slide out coolers, the time needed to service and maintain the compressors has been significantly reduced.


This is just one of Ingersoll Rand wonderful air compressor. Go and dig online to find more information about Ingersoll Rand product range.

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Use Electric Air Compressors

Thursday, February 24th, 2011

Air compressors are based on the energy in the air that’s under pressure. They all perform the same basic function- converting electric power or gas into kinetic energy. What exactly does this mean? Electric energy is the flow of charge by atoms. Electric potential increases when positive and negative atomic bits are far away from each other. Positive and negative charges attract, so the farther away they are, the more energy it will take to bring them together. If there are two positive bits or two negative bits stuck together, there will also be a large amount of electric potential energy because they are repelled by each other. They will want to exert a large amount of energy in order to get away from each other. It is this movement and flow of charged particles that creates an electric current like the one you plug your hair dryer into.

The Law of Conservation of Energy states that energy never disappears, it is just transformed into another kind of energy. This is exactly what electric air compressors do. They take the electric energy from the power source and convert it into kinetic energy. Kinetic energy has to do with motion. Say you’ve eaten a light breakfast before going for a run; the food you ate gave you chemical potential energy, and when you start to run, it transforms into kinetic energy, because you’re moving, and thermal energy, because your body is starting to heat up. In an air compressor, the kinetic energy is increased by compressing the air (surprise!). Then, the compressed air is released in quick bursts from the device.

Positive-displacement air compressors achieve this by putting the air into an area of small volume, which forces it to compress. Gases, as a state of matter, will change volume to fit whatever container they are put in. Particles in a gas, like air, prefer to be as far apart as possible, kind of like kids in the backseat on a long road trip. This is why when you spray perfume or cologne, in a few seconds you can smell it across the room. The particles have spread out to fill the entire room, and have gotten as far away from each other as they can. So, it’s entirely possible to force a gas to have a smaller volume, but the gas particles won’t necessarily be happy about it. If you make them go too close together, it enacts a phase change from gas to liquid, so we don’t want to do that. Rotary screw compressors, one of the most common types, also use positive-displacement compression. They match two helical screws that force air into the chamber and reduce the volume as they are turned.

Non-positive-displacement air compressors use spinning impellers to accelerate and decelerate the air, pressurizing it through centrifugal force.

A great benefit of electric air compressors is the fact that they provide a central source of power for a plenitude of tools, instead of a bulky motor for each one. Additionally, this means there are fewer parts to worry about, and fewer parts that will wear out. Tools sans individual motors are lighter, more compact, and easier to handle.

A pressure switch is used to stop the motor when tank pressure reaches a certain amount, usually a little over 125 psi, although usually that much pressure isn’t even needed. You will be able to set the pressure requirements on your tool to reduce waste.

From the laboratory to your garage or job-site, electric air compressors are a handy way to reduce bulk and increase available space, as well as providing a long-lasting source of energy. I wouldn’t hesitate to recommend them to anyone; the tools you use with it will last longer than others, and worry about wear and tear on lots of different parts will be something of the past.


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How To Choose Home Air Compressor

Thursday, January 13th, 2011

Some simple steps to help You choose the right air compressor for home use. Excluding details about air compressor pressure switch and so on.

An air compressor is a revolutionary device, which is used to convert electric power or gas into kinetic energy by compressing air. The compressed air is then let off in quick bursts. The device is used for a number of purposes, ranging from powering tools like wrenches, paint sprayers or grinders to blowing up toys a snap or inflating car tires. The air compressor is extensively used in offices and shops. But the device can be pretty handy for domestic purposes as well.

Here are some easy tips on selecting a right home air compressor:

Step 1: As aforesaid, the compressor works on a simple scientific formula: compressing a gas (air) into a storage tank and then letting off the compressed air in short bursts. One has to consider that the pressure of that burst should be powerful enough to power a wide range of tools.

Step 2: Carry out a competitive analysis of the compressors on the basis of air flow, which is gauged in CFM (cubic feet per minute) or SCFM (standard cubic feet per minute). An ideal home air compressor should come with SCFM or CFM at 90 pounds per square inch (PSI). it’s notable that minor household tools such as nailers need up to 1-5 CFM. The requirement increases to 10 CFM in larger tools.

Step 3: The size of the storage tank is also an important factor. A larger tank will power tools for a longer period of time as compared to a smaller tank. But the requirement is bound to vary with every individual. Say, you need a short burst of air to power tools such as a power nailer or an impact wrench, while a paint sprayer will need a air bursts for a longer period of time and most probably a larger tank.

Step 4: Determine the location where you intend to use the compressor. In case you decide to use the compressor inside home, an electric motor will be a safe option. it’s notable that Gasoline-powered compressors are considered as more powerful than electric-powered compressors. However, the gasoline-powered compressors emit relatively lot of fume, making it impossible to use them inside home or building.

Step 5: The weight and shape are also major factors in this regard. Horizontal compressors are lighter and easier to relocate. On the other hand, vertical compressors need less space to store. it’s pertinent to mention here that gasoline-powered compressors can be pretty heavier and one may find it difficult move them on own.

We hope you would take keep in mind these helpful points while selecting your home air compressor


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Finding the Right Air Compressor for Your Needs

Thursday, May 27th, 2010

Air compressors are highly versatile tools, ideal for a wide range of different household and workshop tasks. The air compressor is usually attached to one of a variety of air tools (also called pneumatic tools), and in comparison to electrical tools, provide more power, durability, and ease of use.

An air compressor can be used to power nail or spray guns, hammers, wrenches, drills, saws, sanders, tire inflators-and that’s just the start. There’s almost no household or workshop project you can’t complete with an air compressor and a few select tool attachments, making them enormously convenient tools.

The question is, what kind of air compressor do you need? The answer to that depends on several things:

Where are you going to use the air compressor-will you have access to electricity?
Are you going to be working in a well-ventilated area?
What types of tools are you going to use the air compressor to operate?

The last factor-the types of tools you plan to operate-is the most important factor that will determine the air compressor you need, but it’s also important to consider the environment in which you plan to use the compressor.

The tools you plan to use are the most important factor because most air compression tools have requirements for the air pressure and volume by which they operate.

Air Compressor Ratings

Air compression units are rates on four different factors:
Pounds per Square Inch (PSI): This measurement is the amount of air pressure delivered by an air compressor unit. The higher the PSI rating, the greater the amount of air compression the unit can withstand, and the more air that can be compressed in the tank. (Essentially, the higher the PSI, the more compressed air a tank can hold.)
Cubic Feet per Minute (CFM): This measurement is the volume of air that an air compressor can pump in one minute at a specific pressure. A higher CFM means a compressor can provide more air per minute. This means higher CFM-rated units are more suitable for larger jobs, while lower CFM-rated units are best for small projects.
Horsepower (HP): This measures the amount of power produced by the air compressor’s motor. A higher horsepower engine generally goes hand-in-hand with a higher PSI. Units with higher horsepower can usually handle a larger workload.
Tank Size: Air compressor units with large tanks and powerful motors can operate at high PSI ratings for longer periods of time.

In general, for all of these measurements, the higher the measurement, the heavier the workload the air compressor unit can tolerate.

How do you choose the Right Air Compressor?

Choosing the right air compressor for your needs isn’t a matter of guesswork, and there’s more to it than understanding those four basic terms. There is, in fact, a specific formula you can use to select the air compressor that will work best (and safest) with your tools.

1. Check your air tools and select the one that has the highest CFM requirements at the highest PSI.

2. Add a 50% safety margin to the required CFM.

3. The resulting figure is the air compressor you need.

For example, if your highest powered tool needs 5 CFM at 100 PSI, you’ll need to select an air compressor unit that provides at least 7.5 CFM at 100 PSI.

Other Considerations: Portability and Convenience

Once you’ve figured out the CFM and PSI requirements, choosing an air compressor comes down to finding a unit that provides you with the greatest degree of convenience and portability for a price that suits your budget.

Depending on how much you have to spend, you can choose between three main styles, and then take a look at extra features if you’ve got the budget for them.
Twin-stack air compressors are the most portable, and are particularly good for projects that might be carried out in awkward places-roofing projects, car maintenance, or work carried out on uneven surfaces. Most are electric powered.
Pancake air compressors are portable and light, but are smaller than twin-stacks and are generally more suitable for lighter projects such as crafts and hobbies.
Wheelbarrow style units are highly maneuverable, and have the advantage of being gasoline powered, so you’re not tied to using them in places that have access to electrical outlets. The downside is that you must operate them in a well-ventilated area for safety reasons.

Other features available depending on the unit you choose include electric start systems, dual air outlets to operate two tools at once, ‘muffler’ type units to reduce noise, and idle controls to help safe fuel on gasoline-powered units.


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Three Top Manufacturers of Air Compressors

Monday, March 29th, 2010

There are many great air compressors on the market today that come in many different styles and sizes. And though one of the most important things in choosing a compressor is to get the correct one for the job, you also want to make sure to get one from a good and reputable company. Let’s take a look, in alphabetical order, at three manufacturers that are known for producing affordable, quality products that they will stand behind.

It has been around longer than any of the other companies, dating back to 1836 where it got its start by the Campbell brothers manufacturing horse drawn wagon for agricultural equipment. Within a few years they had expanded to farm equipment as well as wagons and carriages. The company continued to grow as they developed new and innovative farm equipment. In the 20th century, Campbell started manufacturing furnaces for Joseph Hausfeld. The work relationship was so successful that they two companies merged in 1920. The company continued to diversify and entered the air compressor business in 1940, and followed with air tools in 1945. Since then, they have added many product lines, and have continued to expand their offering of air compressors, air tools and other accessories. Their tag line is “Built to Last” and they have backed this up by striving to produce durable and reliable products, both for the professional and the do-it-yourselfers.

Campbell Hausfeld makes a large variety of sizes of air compressors, including residential, contractor and commercial sizes. They develop different capacity and styles as well, including single stage and oil-less pumps, as well as 2-stage and quad pumps. With air compressors, you also need air tools, and with Campbell Hausfeld you can find most any tool that you could possibly need.

Jenny is also a very old US company, with roots going back to 1870 as a manufacturer of ball and plug valves for the steel industry. In the late 1920′s, they revolutionized the cleaning industry with the invention of the steam cleaner, and in the 1950′s with the first self service car wash system. It wasn’t until 1998 that they broke into the actual air compressor industry when they purchased the Davey Compressor Company, a leader in innovation in the industry by being the company that designed and built the first portable, air cooled air compressor in the 1920′s.

Jenny pride’s themselves of manufacturing a complete and extensive line of air compressors, including: hand carry and two-stage wheeled portable compressors, service vehicle compressors, industrial size compressors and climate control and fire sprinkler compressors.

Mi-T-M Corporation was founded in 1971 by a professional painting contractor, who’s first product was a pressure washer. They have since then expanded into a variety of products, including wet / dry vacuums, generators, water treatment systems and air compressors. In a variety of sizes, they offer hand carry, portable and stationary compressors, both single and double stage.

Though a newer company than the other two, they have set themselves apart by establishing a reputation for manufacturing high quality products, and standing behind their products with unparalleled customer service. To customers of Mi-T-M, their name stands for performance, value, quality and dependability.

There are many great, and not so great, compressors manufactured in the world today. If you are in the market for one, make sure to check out these three companies. They all have a history and a reputation of quality air compressors for competitive prices, you cannot go wrong with any of these three manufacturer’s.

Factory-Reconditioned DEWALT D55146R Heavy Duty 4.5 Gallon …

Categories. Air Compressors … It’s the perfect compressor to choose if you need a lot of power and a low maintenance tool. Get a great value on this top notch compressor by purchasing a like new, factory-reconditioned version. …

Top 7 Compressed Air Energy Saving Tips

Tommy McGuire has owned McGuire Air Compressors, located in a 10000 square foot facility in the heart of Piedmont NC, since 1981

Ingersoll Rand Twin Tank Air Compressors: P1IU-A9 vs DD2T2 …

The twin tank portable air compressor design is ideal for framing and finishing nail guns which is ironic because Ingersoll Rand doesn’t make any of those kinds of tools. 


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Air Compressor Replacement Parts

Monday, January 18th, 2010

If your air compressor is having issues, you may be trying to decide whether to find air compressor replacement parts or just replace your compressor with a new one. While the latter option may be good for an older compressor, it may not be the best option if your compressor is professional grade or semi-professional grade and therefore more of an investment. In these cases, you may choose to simply find the parts and fix the air compressor instead. If that’s true for you, dig out the model or part number and start looking.

Your compressor doesn’t have to be broken to need parts either. Properly maintaining it can keep your compressor running more efficiently for a longer period of time. It may not last forever, but you can prevent an early retirement with some basic maintenance. If you’d rather maintain your compressor and keep it running for years to come rather than having to replace it when it finally breaks down, then take the time to find the right air compressor replacement parts.

If you’re searching for air compressor replacement parts, you may have more than one option for where to buy them. If your compressor is older, however, you may need to do more hunting. First, try the air compressor’s manufacturer. Companies like Grainger (who makes speedaire compressors) give you extensive access to parts and part manufacturers through their Web site. The manufacturer may be your best bet to finding the parts you need and they may carry the most inventory. You may also have the best chance of finding parts for an older compressor this way. Some companies hold on to replacement parts for their products for years. Even if they don’t, contacting the manufacturer could at least put you in touch with someone who does sell the parts.

Some companies may have a list of questions and answers about their air compressor replacement parts on their Web site. If you have questions about how to order, how long it takes to receive parts, or if they have warranties on their parts, this is the best spot to find an answer. Or, you can call the company directly to receive help on choosing and ordering parts.

If you bought the compressor from a home improvement center, such as a husky compressor from Home Depot or a craftsman compressor from Sears, heading to that store for parts would be a good first step. Even if they don’t have the part you need in stock, they may be able to order it for you or put you in touch with the manufacturer. They may also carry more online than in store. Plus, some companies have warranties on their parts and products and you may be able to take advantage of that.

As another option, there are companies that sell air compressor replacement parts, or even specialize in them, on the Internet. They may sell a large inventory of parts for various compressor companies. And because they specialize, they may be able to help you if you’re unsure of what parts you need or have other questions.


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12-Volt Air Compressors

Thursday, December 31st, 2009

High-pressure air compressors come in a huge variety of shapes and sizes and are commonly used in industry for a wide variety of heavy-duty applications. However, there is a lot of choice of 12-volt air compressors available for domestic, occasional use around the home. This article aims to provide some information on the main uses for the 12-volt air compressor together with the types of air compressor available.

Air compressors are found in many situations from small petrol stations to huge manufacturing plants and factories. Smaller air compressors are finding their way into the home for domestic use in garages, workshops and as tyre inflation devices for trucks and cars. 12-volt air compressors operate in very much the same way in their larger industrial heavy-duty counterparts, just in a much smaller casing!

A lightweight single-cylinder compressor has many similar features when compared to the large-sized units. The pressure switch controls the maximum tank pressure while the regulator valve sets the pressure to the air hose. The valves are thin metal flaps that open and close with fluctuations in air pressure and the cooling fins disperse the heat that is produced by the air compression created by the movement of the single-cylinder. The main benefit of air power when used to power tools such as pumps is that each individual tool does not require its own bulky motor. The single motor on the compressor converts electrical energy into kinetic energy through compression. This results in the availability of a variety of lightweight, compact, easy-to-handle tools that run with the minimum of noise and have fewer moving parts to wear out.

The latest 12-volt air compressors are used for a variety of applications from relatively heavy use to occasional use around the home. 4×4 truck enthusiasts use the more heavy-duty 12-volt compressors to vary the inflation pressure on their vehicle tyres depending on the nature of the off-road terrain. These units are small and compact and can be connected to the vehicle cigarette lighter socket for quick and easy use. The less expensive compressor units for more occasional use around the home are designed in compact, high-impact plastic casing. They are available as multi-function devices with integral flash light/torch beams and a pressure gauge. These compressors are commonly used for inflating car and bike tyres, dinghies and sports equipment and are powered by the cigarette lighter socket in the car. 12-volt air compressors can also be used around the home to power nail and staple guns, spray guns and a wide variety of other tools.

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Porter Cable Air Compressor

Wednesday, December 2nd, 2009

There are many brands of air compressors that you will find on the market today include names such as Hitachi, Briggs & Stratton, and Campbell Hausfeld to name just a few. These are all big names that are well known but another well known name include Porter Cable. This company will not only make available the Porter Cable Air Compressor, but also many other items as well. These items include expansion tools, corded tools, air tools, batteries and chargers, boring and drilling tools, as well as many other products. You can review their website to view the products that they have available. ;

Porter Cable is the company that will allow a construction company to shop at one place in order to get all of their construction needs. They have many different Porter Cable Air Compressor units available but their popular model of C2025 is a favorite. This model air compressor is small with a 2.5 gallon tank. It actually resembles the shape of a hot dog and is sometimes referred to a hot dog as well. It runs on a 120 volt motor which can be used with an extension cord. This air compressor is known for starting right up when cold weather is a factor. You will find that this model is very popular because it lasts a very long time with little to no maintenance.

This Porter Cable Air Compressor has a cushioned handle to make it comfortable to carry. It is a horizontal type air compressor that has the capability of 150 PSI with a 20 gallon tank. This tank may be small but gives the extra air pressure that is needed due to its high-flosm air regulator. The air compressor is very mobile with full pneumatic tires that it rolls on. You can find this model as well as many others by browsing through the Internet.

Porter Cable not only supplies the Porter Cable Air Compressor that is portable and easy to take from one location to the next, but they also have larger models for those jobs that need more power. Most of the models that they have available are categorized by their tank size, their air delivery, their max cut-out PSI, and their max cut-in PSI. This will help to narrow the search when you visit their website to view the types of air compressors that they have available. You should already know what type of job you are going to be needing it for so you can pick out the one that will fit the job the best.


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